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  • Hub You - TQM Implementation Project Part 7b – How to Overcome Trend Charting and Control Chart Problem

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    imits when it is out of the spec requirement.
  • Team has no experience to interpret the control chart trend
  • Team not sure what to do when it is out of limits

  • How control chart Issues were overcome


    For experience user of control chart, there is not much of an issue to use it. However, my team has no prior experience in using the Control Chart. Hence, they adopted the following approach to overcome the

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    The CONTROL Phase in implementing an improvement project is most neglected step but critical step. It is done to ensure corrective actions or short or long term solution put in placed are effective and able to yield expected results. It cannot be over emphasized the importance of CONTROL.

    Just to recap, tools used in the CONTROL Phase are listed below.

    In this issue, I will cover the tools in bold:

    Trend Charting | Control Chart | Documentation | Audit | On-job training | Re-certification


    Issues in Trend Charting


    Once data are available, team has to chart out the data with different type of trend chart.Data accuracy is main issue during this stage where team uses it to plot the trend chart and use it for the entire duration of the project.

    1. At times, team cannot decide the duration of the data to be plotted into the trend chart.
    2. There is no clear guide line should the data be 3 months, 6 months etc in duration.

    How Trend Charting Issues were overcome


    Though there is no major issue in deciding or changing the duration of the data,

    1. One general rule to use is to include data that reflects before and after an improvement was carried out. Example: if some improvement was done 3 months ago, the data needed is to include those data 3 months before the improvement.
    2. Look for a trend of which point an improvement has began to decide the duration.
    3. Team to consider 3 months duration or longer period.

    Issues in Control Chart


    Team need to track the performance of the improvement for consistency using the control Chart. Below are some common issues faced by the team:-

    1. team has no confidence to decide the control limits when it is out of the spec requirement.
    2. Team has no experience to interpret the control chart trend
    3. Team not sure what to do when it is out of limits

    How control chart Issues were overcome


    For experience user of control chart, there is not much of an issue to use it. However, my team has no prior experience in using the Control Chart. Hence, they adopted the following approach to overcome the

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    t | Documentation | Audit | On-job training | Re-certification


    Issues in Trend Charting


    Once data are available, team has to chart out the data with different type of trend chart.Data accuracy is main issue during this stage where team uses it to plot the trend chart and use it for the entire duration of the project.

    1. At times, team cannot decide the duration of the data to be plotted into the trend chart.
    2. There is no clear guide line should the data be 3 months, 6 months etc in duration.

    How Trend Charting Issues were overcome


    Though there is no major issue in deciding or changing the duration of the data,

    1. One general rule to use is to include data that reflects before and after an improvement was carried out. Example: if some improvement was done 3 months ago, the data needed is to include those data 3 months before the improvement.
    2. Look for a trend of which point an improvement has began to decide the duration.
    3. Team to consider 3 months duration or longer period.

    Issues in Control Chart


    Team need to track the performance of the improvement for consistency using the control Chart. Below are some common issues faced by the team:-

    1. team has no confidence to decide the control limits when it is out of the spec requirement.
    2. Team has no experience to interpret the control chart trend
    3. Team not sure what to do when it is out of limits

    How control chart Issues were overcome


    For experience user of control chart, there is not much of an issue to use it. However, my team has no prior experience in using the Control Chart. Hence, they adopted the following approach to overcome the

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    li>There is no clear guide line should the data be 3 months, 6 months etc in duration.
    How Trend Charting Issues were overcome


    Though there is no major issue in deciding or changing the duration of the data,

    1. One general rule to use is to include data that reflects before and after an improvement was carried out. Example: if some improvement was done 3 months ago, the data needed is to include those data 3 months before the improvement.
    2. Look for a trend of which point an improvement has began to decide the duration.
    3. Team to consider 3 months duration or longer period.

    Issues in Control Chart


    Team need to track the performance of the improvement for consistency using the control Chart. Below are some common issues faced by the team:-

    1. team has no confidence to decide the control limits when it is out of the spec requirement.
    2. Team has no experience to interpret the control chart trend
    3. Team not sure what to do when it is out of limits

    How control chart Issues were overcome


    For experience user of control chart, there is not much of an issue to use it. However, my team has no prior experience in using the Control Chart. Hence, they adopted the following approach to overcome the

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    ore the improvement.
  • Look for a trend of which point an improvement has began to decide the duration.
  • Team to consider 3 months duration or longer period.

  • Issues in Control Chart


    Team need to track the performance of the improvement for consistency using the control Chart. Below are some common issues faced by the team:-

    1. team has no confidence to decide the control limits when it is out of the spec requirement.
    2. Team has no experience to interpret the control chart trend
    3. Team not sure what to do when it is out of limits

    How control chart Issues were overcome


    For experience user of control chart, there is not much of an issue to use it. However, my team has no prior experience in using the Control Chart. Hence, they adopted the following approach to overcome the

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    imits when it is out of the spec requirement.
  • Team has no experience to interpret the control chart trend
  • Team not sure what to do when it is out of limits

  • How control chart Issues were overcome


    For experience user of control chart, there is not much of an issue to use it. However, my team has no prior experience in using the Control Chart. Hence, they adopted the following approach to overcome the above problem:-

    1. Reinforce the understanding of control chart and its procedures in developing the control limits
    2. Read up samples of out of control limit and place a sample in the work place.
    3. Trace back the data to determine the cause of out of control situation

    In summary, team members need to realize the potential issues with Trend Charting and Control Chart and act immediately to overcome the issue.


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    Disclaimer: This article is written by the author based on his practical application experience. All definitions and interpretation of terminology are his point of view and has it has no intention to conflict with experts in similar topic. The author holds no responsibility for the use of this article in any way. ---

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